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MASCO Code
8131-02
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Cement Furnaceman operates and monitors furnaces or kilns used in the production of cement, ensuring that raw materials are processed under controlled conditions to achieve the required chemical and physical properties. The role involves regulating temperatures, overseeing the movement and blending of materials within the kiln system, and maintaining stable operating conditions to support efficient, safe, and continuous production. They also carry out routine checks and basic maintenance to ensure equipment reliability and compliance with operational standards.
Tasks
Operate and control cement kilns and associated equipment.
Monitor temperature, pressure, and other parameters to ensure optimal furnace performance.
Set up, start, adjust, and stop kiln machinery and systems.
Perform routine maintenance and troubleshoot furnace equipment.
Monitor reaction processes and ensure safe transfer of materials.
Ensure compliance with safety protocols and environmental regulations.
Check meters, gauges, and instrumentation for accurate readings.
Record operational data and report anomalies to supervisors.
Coordinate and monitor raw material feed into the kiln.
Follow operational procedures and collaborate with other departments during kiln operations.
Skills
Basic
Ability to read and interpret technical manuals, control panels, and gauges.
Awareness of workplace safety procedures and environmental regulations.
Basic mechanical aptitude for routine equipment checks and minor maintenance.
Teamwork and coordination in monitoring and managing furnace operations.
Understanding of furnace operations and cement production processes.
Specific
Ability to perform minor repairs, adjustments, and basic troubleshooting of kiln and auxiliary systems.
Competency in carrying out kiln shutdown and startup procedures efficiently.
Knowledge of raw material properties and their effects on cement quality.
Knowledge of safe work practices in high-heat and chemical environments.
Knowledge of standard operating procedures and safety protocols in kiln operations.
Proficiency in operating and monitoring high-temperature cement kilns using control systems and gauges.
Proficiency in using diagnostic and monitoring tools to maintain furnace performance.
Additional Info
QUALIFICATION
Sijil Pelajaran Malaysia (SPM) or Equivalent
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