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Major Group
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Technicians and Associate Professionals
Sub-Major Group
31
Science and Engineering Associate Professionals
Minor Group
313
Process Control Technicians
Minor Unit Group
MASCO Code
3134-01
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Gas Plant Operator oversees and controls the operations of a gas production and processing facility, including the generation, liquefaction, and storage of gases such as natural gas, oxygen, acetylene, and chlorine. They monitor and adjust process parameters to ensure safe, efficient, and continuous production, maintain plant equipment, perform routine inspections, and troubleshoot operational issues, ensuring compliance with safety, environmental, and quality standards, accurate record-keeping, and coordination with maintenance and engineering teams to support reliable gas supply across industrial, healthcare, and energy sectors.
Tasks
Monitor and control gas generation, liquefaction, and processing equipment to ensure stable and efficient operations.
Adjust valves, pumps, compressors, and control instruments to regulate flow, pressure, and temperature within safe operating limits.
Operate filling equipment and perform pressure, leak, and safety tests on compressed and liquefied gas cylinders.
Conduct routine inspections, cleaning, and preventive maintenance of plant machinery, compressors, valves, and safety devices.
Monitor, record operational data, and maintain logs for process control and compliance reporting.
Identify, troubleshoot, and respond to process deviations, equipment faults, alarms, and emergencies to ensure safe and continuous operations.
Coordinate with maintenance, engineering, and quality control teams for repairs, upgrades, and operational support activities.
Ensure compliance with safety, hazardous material handling, and environmental regulations in all gas processing operations.
Support start-up, shutdown, and emergency procedures for industrial gas systems including oxygen, nitrogen, acetylene, chlorine, and other gases.
Skills
Basic
Ability to follow safety protocols, work under pressure, and perform physically demanding tasks when required.
Attention to detail to monitor processes, detect anomalies, and ensure accuracy and safety.
Basic computer literacy to operate control systems, log data, and document processes.
Problem-solving and analytical skills to respond to operational challenges efficiently.
Strong communication skills to report operational status and coordinate effectively with team members.
Specific
Ability to read and interpret process flow diagrams, piping and instrumentation diagrams, technical manuals, and safety data sheets.
Ability to respond effectively to alarms, emergencies, and process abnormalities to ensure continuous and safe operations.
Competency in preventive and routine maintenance of plant machinery, compressors, valves, and filling equipment.
Competency in risk assessment to identify, evaluate, and mitigate operational and environmental hazards.
Knowledge in environmental regulations related to emissions, waste management, and industrial compliance.
Knowledge in gas production and processing principles including acetylene, chlorine, oxygen, and liquefied gases.
Knowledge in safety protocols, hazardous material handling, and emergency response procedures.
Proficiency in operating, monitoring, and troubleshooting industrial control systems, instrumentation, and process equipment.
Additional Info
QUALIFICATION
Diploma or equivalent
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3134-01
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MASCO
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